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Chip Packaging -an Overview

 

The various types of IC Packaging are

  • Flip Chip
  • Multichip Module (MCM)
  • Chip Scale Package (CSP)
  • Quad Flat Packs (QFP)
  • Stacked Die Packages
  • Ball Grid Array Packages (BGA)
  • Land Grid Array (LGA)
  • SiP
  • Quad No-lead Packages (QFN)
  • Plastic Leaded Chip Carriers (PLCC)
  • SO
  • SOT
  • TSOP
  • WLP

The metric to select the packaging are

  • Cost
  • Reliability
  • Form factor (Packing Density)
  • Performance {Simultaneous Switching Noise, Signal Propagation, Power ground distribution}
  • Thermal and Electrical Enhanced

In this article let us compare wire bond and flip chip package

Wire bond

 

  • Flexibile
  • Cost effective
  • Suitable for�limited number of pads
  • Mass production of wire-bonding pitch is in the range of 60 micron.

Challenges involved in Wirebonding

  • Reduction in Wire Diameter
  • Wire length Increase
  • Loop height minimum achievable
  • Wire Bond pitch reduction
  • Pad Size Opening reduction
  • BGA Package total height reduction

Measures for Good Quality Wire-Bonding

  • Plasma clean prior to wire bonding
  • Avoiding damaging to �Pad Metallization
  • Using Wire Pull testing
  • Meeting minimum bond strength limit
  • Performing burn-in wire pull

Wire Bond Reliability Test

  • Performing Temperature cycle testing (TCT) for 1000 cycles from -65 to 150 degree C
  • Wire pull test data exposed to 1000 hours at 150 degree C
  • Intermettallic Mass(Halo) @ Ball edge

-Diagram Courtesy Atmel

Flip chip

  • Good Power and Ground Distribution possible
  • With the Area array more I/O density is possible
  • Low stress over active area
  • Targetted for High device speed
  • Low inducatance effects
  • Costlier
  • Production area array pitch around 178 micron.

Process Flow's

Future Technologies

  • WLP
  • WLBI (Wafer Level Burn in)
  • Optical Interconnects
  • Multiple Die-Stacking

Companies Involved in IC Packaging

  • AmKor
  • Signetics
  • STATS ChipPAC
  • ChipMOS
  • Hana
  • I2A
  • Lingsen
  • Infiniti
  • OSE
  • Shinko Electric
  • SPEL
  • UTAC
  • Walton
  • Carsem
  • FlipChip� International
  • Fujitsu
  • Greatek Electronics
  • Millennium Micro
  • NS Electronics

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